Component Machining Manufacturing Solutions

Automation Solutions for Adapting to Global Manufacturing Trends

In response to the shifting landscape of global factory operations and changing market trends, coupled with labor shortages and increasing labor costs, businesses are now more focused on how to flexibly automate production to address market dynamics. Even with a readiness to embrace automation, taking the first step can be challenging for small and medium-sized enterprise (SME) owners who typically concentrate on technical aspects. Challenges, whether related to pricing or technological hurdles, make the flexible application of automated systems a significant hurdle when transitioning to automated production.

  • Common reasons for failures in automation implementation include:
  1. Excessive customization leading to immature equipment.
  2. Overreliance on immediate integration of peripheral systems with inadequate planning.
  3. Insufficient post-sales service.
  4. Price-driven cutthroat competition.
  • Why Choose HHO SMART?

Drawing from accumulated experience, HHO SMART provides the best recommendations for your automation transformation.

「"Price," "planning capability," "equipment maturity," "flexibility," and "process integration capability" are key factors influencing the success of automation system integration.。

Therefore, in terms of equipment, HeHe Automation advocates for the implementation of a "single-station modular structure" for factory automation. Modular single-station equipment, with its flexible components, allows for adaptable configurations for individual machine tools and can be configured for multiple machines throughout the entire factory.

  • Advantages of Modularization：

Single-station modular solutions offer various options, allowing configuration based on customer needs. Moreover, when production lines require flexible expansion, these modules can seamlessly transition to other machine applications, saving significant time and cost. Proper collection and analysis of conditions are crucial, and HeHe Automation assesses the machining items first.

  • Automation Planning Requirements:

1.Size and dimensions
2.Production time
3.Production quantity
4.Process bottlenecks
5.Upstream and downstream process integration
6.Inspection methods
7.Cleaning requirements
8.Information integration
9.Machining tool conditions
10.Machine tool fixture design

Understanding these criteria is essential for comprehensive assessment and planning. Particularly, considering that robotic arms constitute a significant portion of equipment costs, increasing their utilization rate is a crucial part of the planning process.
  • Hidden Advantages of Automation Implementation

Automation in component machining goes beyond simple loading and unloading applications. It enhances the quality of work for production line personnel, improves product yield and value, fosters consensus on standardization among personnel, and establishes mutually beneficial relationships between labor and management.